Description
Icosahedron shapes are 7 inches in diameter and have pentagons of equilateral triangles fitting together at a 138° angle. They are made from 20 resin triangles that are 1/7″ thick. The triangles have 20° beveled edges for a perfect fit.
My first attempt was with cardboard. I wanted to get the assembly correct and its hard to tell where to start. Can a flat paper be cut and folded into a 20 sided geodesic ball? The answer is yes but a stiffer material is needed.
I cut 3″ triangles from a sheet of 1/8″ plastic acrylic. How to fit, how to join these triangles together? What angle should they be to each other. The angle between each side should be 138°. This is called the dihedral angle. It is figured with college level math that I don’t remember any longer. Making 3″ clear or colored resin triangles in exact 60° angles and consistent dimensions is the next challenge. Precision is key to a good fit. I bought some laser-cut acrylic triangles in the end to keep everything tight and attractive. I used these to create a mold so I can cast the triangle in any color using liquid two-part epoxy resin.

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